fully automatic fiber cement wall board and mgo wall panel making machine
Main Product Specification: 3000 x 920 x 6mm (L x W x T)
I Technical requirements of Corrugated Fiber Cement Sheets Making Line :
1.1 Product specification: L x W x T: 3000 x 920 x 6mm.
Special sizes can be custom-made specially.
The common size: wave height is 40mm and wave pitch is 150mm or wave height is 51mm, and wave pitch is 177mm.
1.2 Quality Standard of Corrugated Fiber Cement Sheets Making Line :
| Item |
Unit |
Data |
| Density |
g/cm3 |
0.9-1.20 |
| Flexural Strength |
MPa |
>9 |
| Heat Conductivity |
w/m. k |
<0.29 |
| Shock Resistance |
kJ/mm2 |
>2.0 |
| Screw Withdrawal Force |
N/mm |
<0.2 |
| Non-inflammability |
|
Complying with GB8624A, inflammable |
1.3 Others of Corrugated Fiber Cement Sheets Making Line :
(1) Theoretical capacity: 9000m2/day
(2) Pre-curing time: 12h
(3) Daily productive time: 20h
(4) Reserve of main raw material:
Dosage of fiber material should be supported for 7days.
Dosage of powdery material such as cement, quartz powder should be supported for 3days.
1.4 Basic requirement for quality of raw materials:
Limestone: SiO2≥80%, Fineness: ≥ 200 pore, sieve <10%
Cement: ordinary Portland cement with grade of above 32.5.
Fiberglass: fineness is 0.088mm, length is 15-30mm.
Fiber: asbestos or wood pulp or construction PP fiber.
Pulp: unbleached sulfate needle wood pulp or kraft pulp, pulping degree is 20 ~70°SR
Above mentioned contents are basic requirements for raw material. In some case, different raw materials also can produce qualitied products, we will confirm according to the raw materials after being analyzed.
II Raw materials:
The common proportion of material for fiber cement tile as follows:
Cement 50%, limestone powder 30%-40%, asbestos fiber 6%-8%, pulp fiber 4%-5%, and fiberglass 1%
If no asbestos tile, the proportion of materials as follows:
Cement 50%, limestone powder 30%-40%, wood pulp 8%, pulp fiber 8%, and fiberglass 1%
III Production process:
The hatschek process is the most advanced technology in fiber cement tile production line with full automatic. We can custom-made according to requirements.
Photos of main equipment
IV Product advantage:
Four station fiber cement (tile and board) machine
Production Introduction
This equipment is reached and development with rich experience and advanced technology, used for producing asbestos tile, calcium silicate board fiber cement board.
This machine is used PLC automatic system, pneumatic principle with less operators and simple maintenance. One shift just needed 7 workers.
The control system is included Mitsubishi System controller SX2N-64MB,PANASONIC INVERTER VF-8Z,VFO and so on.
This system is included automatic, debugging, manual function. One mold three tiles, one mold two tiles or one mold one tiles and ridge tile can be chosen.
Parameter as follows:
Production floor space and loading
| Item |
Specification |
| Area of molding |
1800 x 1250mm |
| Molding thickness |
4-15mm |
| Output |
1500pices/8 hours |
| Total power |
139kW |
| Operator |
7--9 persons |
The floor space should be no less than 1000 square meters, and the length is 70meters, width is 16 meters, and the height is 6 meters.
The whole equipment need be loaded in three 40ft containers, and total weight is about 40 tons.
The warranty period of the equipment is 12 months after delivery, and host equipment warranty period is 36 months. We have parts dealer in central Asia, Africa and South Asia, etc.
Glass magnesium board has a high temperature resistant,flame retardantshock absorption,
waterproof and moisture proof, mothproof, light
corrosion, nontoxic tasteless, no pollution, can be directly on the paint
directly cover,ceramic tile,the surface has good coloration.Highstrength, resistance to
bending,resilient, sawing, nailing,sticky, decoration is very convenient.
| serial number |
Inspection items |
Standard requirement
(thickness 8mm)
|
inspection results |
| 1 |
Flexural strength |
>8.0 |
10.3 |
| 2 |
Impact strength |
>1.5 |
4.84 |
| 3 |
performance density |
0.7<p<1.0 |
0.92 |
| 4 |
Back to halogen resistance |
No water, no get damp |
No water, no get damp |
| 5 |
Dry shrinkage |
<0.3 |
0.21 |
| 6 |
Wet bilge rate |
<0.6 |
0.40 |
| 7 |
With screw force |
>15 |
61 |
| 8 |
The chloride ion content |
<10 |
2.96 |
| 9 |
The factory of moisture content |
<8 |
7.5 |
| 10 |
incombustible |
The average temperature in the furnace |
<50
|
8
|
| The average combustion duration |
<20
|
0
|
| The average mass loss rate |
<50
|
47.5
|
